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In today's competitive e-commerce landscape, getting orders to customers quickly and accurately can make or break your business. Order fulfillment—the process of receiving goods from the seller, processing them, and shipping items to the customer—is at the heart of this challenge. It is an integral step in your sales process, and it depends on effective transportation management. In fact, without efficient order fulfillment, you couldn't complete sales at all.

To keep up with customer demands in today's world of extremely high consumer expectations, heavy competition, and next-day delivery standards, your order fulfillment process needs to be efficient and streamlined.

In this blog post, we'll walk you through the order fulfillment process, common challenges you may face, and strategies you can implement to effectively fill customer orders and keep everyone involved happy.

What is Involved in the Order Fulfillment Process?

The order fulfillment process occurs in a distribution center (or across multiple distribution centers, depending on your operation) and generally consists of three steps:

Receiving the goods from the seller

Goods may make it to the distribution center in a variety of forms, depending on the product in question. Regardless of how the product arrives (whether it be a physical or digital product), once it does so, it must be counted and closely inspected to ensure that it was received in good quality and in the proper amount. At this point, there may be a brief “in-between” period where the product must be stored. In an ideal situation, the products are stored for a very short time: just long enough for them to be processed and sent out to the customer. However, in some situations, goods will need to be stored for longer periods and distribution centers should have a process for these situations.

Processing the shipment

Once the shipment has been received and appropriately stored, the next important steps are the “picking” and “packing” of the goods, which make up the processing portion of order fulfillment. Picking consists of the utilization of a warehouse team (or an automated process) who identify appropriate items according to various characteristics such as size, color, quantity or other factors. Then these items are packed in a very specific way to achieve an ideal dimensional weight (DIM). Dimensional weight is vitally important for shipping, as optimizing this value can help expedite transportation and keep costs low.

Shipping the order to the customer

Now that the order has been received and processed, it’s time to get it out to the customer. Carriers are the next piece of the puzzle to navigate, as they will charge fees based on the greater package weight or DIM. There are also specific rules and regulations unique to each carrier that must be considered when the time comes to select one for your shipment. While these extra costs may seem minimal, they can add up significantly in the long run.

What are Some Challenges to Successful Order Fulfillment?

With so many moving pieces and entities involved, the order fulfillment process can run into numerous snags along the way. Three of the common challenges to order fulfillment are:

Supply Issues

As mentioned earlier, consumer demand is higher than ever. When your inventory is low, customers may quickly get frustrated and lose faith in your company. This can be a deadly blow to your brand if you begin to lose your customer base.

Demand Issues

Making accurate demand predictions becomes vitally important when considering warehouse space. If you have far too much of a certain item when customer demand is low, you'll face challenges storing it, leading to increased costs and less space for other goods.

Planning and Logistics Issues

Customer satisfaction hinges on effective logistics planning. What happens when a customer’s package arrives in disrepair? They won't be pleased with you. It’s important to ensure that all factors which can affect the product are accounted for so that the customer experience is the best it can possibly be.

What are the Strategies a Company can Implement to Handle the Order Fulfillment Process?

There are four main order fulfillment strategies you can utilize, based on your needs:

  • In-house order fulfillment - Perhaps the simplest of the available options: in-house order fulfillment means that all or most of the fulfillment process is performed by the company itself versus outsourcing the tasks to a third party.
  • Order fulfillment via a third-party provider - In contrast to the “in-house” model, third-party order fulfillment consists of outsourcing all or most of the fulfillment process to another provider outside of the company.
  • Dropshipping: Your supplier ships products directly to your customers. You don’t need to store or handle those products yourself, though you’ll depend on the supplier for inventory availability and timely shipping.
  • Hybrid fulfillment: You combine two or more models to meet your needs. For example, you might manage most orders in-house throughout the year and outsource some fulfillment during the holiday season when order volumes increase.

Final Thoughts

Which fulfillment model is right for your business? Start by looking at your order volumes, inventory needs, available resources, and customer expectations. The best approach may change as your business grows or demand shifts.

Whether you’re building a fulfillment strategy or looking to improve your existing process, Redwood can help you connect the transportation and logistics pieces. Contact Redwood to get the conversation started.


FAQs

What is order fulfillment in e-commerce?

Order fulfillment is the process of receiving goods, processing customer orders, and shipping items to the buyer. In e-commerce, it is a core part of the sales process because products have to move from inventory to delivery quickly and accurately. Efficient order fulfillment depends on transportation management, warehouse operations, and carrier selection working together.

What are the main steps in the order fulfillment process?

The order fulfillment process usually has three main steps: receiving goods, processing the shipment, and shipping the order to the customer. Receiving includes counting and inspecting inventory. Processing includes picking and packing items. Shipping involves choosing a carrier and sending the package, while considering weight, dimensional weight, and carrier rules.

Why is dimensional weight important in order fulfillment?

Dimensional weight matters because carriers often price shipments based on whichever is greater: the package's actual weight or its dimensional weight. If packing is inefficient, shipping costs can rise and delivery speed can suffer. Optimizing how items are packed helps keep transportation costs lower and supports smoother order fulfillment.

What causes slow order fulfillment?

Slow order fulfillment is often caused by supply issues, demand mismatches, and planning or logistics problems. Low inventory can delay orders, while overstocking creates warehouse congestion and higher storage costs. Poor logistics planning can also lead to damaged packages or customer dissatisfaction, which slows the overall fulfillment cycle.

How do supply problems affect order fulfillment?

Supply problems can slow order fulfillment by leaving you without enough inventory to meet customer demand. When stock runs low, orders may be delayed and customers can lose confidence in the brand. In a competitive market, inventory shortages can quickly turn into lost sales and weaker customer loyalty.

What are the main order fulfillment strategies a company can use?

A company can use in-house fulfillment, third-party fulfillment, or dropshipping. In-house fulfillment keeps most or all work inside the business, while third-party fulfillment outsources most of the process to another provider. Dropshipping removes the middle step by having the supplier ship directly to the customer.

What is the difference between in-house fulfillment and third-party fulfillment?

In-house fulfillment is managed by the company itself, with most or all order processing handled internally. Third-party fulfillment outsources most or all of those tasks to an outside provider. The main difference is control versus delegation: in-house keeps operations close to the business, while third-party fulfillment shifts execution to a specialist.