Packaging Automation: How IoT Streamlines Fulfillment
Supply chain managers face increasing pressure to improve visibility, reduce waste, and optimize operations—challenges that traditional methods struggle to address. The Internet of Things (IoT) offers a solution by connecting physical objects to collect and share data automatically, transforming how businesses manage their transportation management and inventory systems.
Although a fairly new term, IoT—or the Internet of Things—has become part of many of our individual lives over the last couple of years. Many of the things you use every day, like an activity tracker to count your steps or a Bluetooth enabled electric toothbrush, are all part of the IoT.
What is the IoT (Internet of Things)?
In fact, the IoT at its core is simply the network of physical objects that can connect to the Internet and collect and share data with users and with other objects. It allows for the automatic capturing of data that may otherwise remain uncollected or be burdensome to collect manually. The term was first coined by Kevin Ashton, who defined the benefit of the IoT like this: "We would be able to track and count everything, and greatly reduce waste, loss and cost. We would know when things needed replacing, repairing or recalling, and whether they were fresh or past their best." (Forbes.com)
However, it's important to understand that the IoT is more than a connection of smart devices meant for personal use. As it continues to gain traction as an indispensable technology its effect on businesses—and the supply chain in particular—will become increasingly significant in continued growth.
In this blog post, we'll explore two areas of the supply chain that will see an especially strong impact from the IoT:
- Improved Transportation Status Visibility
- Warehouse and Inventory Efficiency
Improved Transportation Status Visibility
At the heart of the supply chain is the transportation of goods to their intended recipients—or your customers. Understanding the following factors allows for greater control over the success of a shipment:
- How long items take to reach a destination
- Road and traffic conditions a driver will face
- Weather and temperature changes
- Driver capabilities
And this can all be provided by applying IoT technologies to your current transportation network. The base technologies needed to do this and increase your in-transit visibility include:
- Cloud-based GPS
- Radio Frequency Identification (RFID)
- Bar code technologies
These allow for the tracking of both the vehicle that's delivering your product and the state of the product itself. Both of these can gather accurate, real-time data that can be tracked by everyone in the supply chain from the manufacturer to the retailer.
The data collected is invaluable to optimizing your supply chain. For example, with data collected from GPS positioning, you can be alerted of a problem with a route, such as a traffic jam, before your driver is already stuck in traffic, allowing your driver to find an optimized route and still reach their destination on time. Additionally, sensor data from the truck can alert you to changes in temperature that are crucial to maintaining the quality of temperature sensitive items.
All of this data allows you to monitor freight and make proactive decisions to greatly improve the quality and efficiency of transport.
Warehouse and Inventory Efficiency
Today it is nearly unheard of for an established business to not manage its inventory with barcodes or RFID technology. And this is yet another example of the IoT impacting the supply chain. This technology allows you to automatically capture data from your various products and use it to monitor and predict shifts in demand and automatically receive alerts when replenishment is needed.
For example, with enough data gathered on a certain item, you will be able to see patterns in your customers' buying habits that allow you to accurately plan your inventory so that you're stocking as little or as much of an item as necessary, instead of facing excess inventory or back order situations. By having detailed insight into the status of each item in your inventory you're better able to tailor it specifically to what you anticipate will happen and meet the needs of customers and make cost-effective purchases from suppliers.
Additionally, you could improve the overall layout and flow of your warehouse by using data around customer buying patterns to drive the location you stock items. By strategically setting up items based on factors like:
- Frequency of order
- Items they are frequently purchased with
You'll maximize the efficiency of warehouse employees, which in turn leads to an overall better managed warehouse and customer experience as items are picked and shipped as quickly as possible.
By relying on automatically captured data through IoT technology to drive business decisions, you'll be able to optimize your warehouse and inventory management and stay ahead of the curve in your industry.
Final Thoughts
Today, the IoT is still developing and there will still be some time before we understand the full impact it will have on the supply chain. However, it's a sure bet that in the two areas we mentioned above that understanding IoT technologies and how to leverage them will give you an edge in supply chain efficiency and customer satisfaction.
As IoT technology continues to evolve, supply chain professionals who understand and adopt these tools will be better positioned to meet customer expectations, reduce operational costs, and stay competitive in an increasingly data-driven marketplace. Reach out to Redwood Logistics today to ensure your logistics solutions are handle with the best technological care!
FAQs
What is IoT in supply chain management?
IoT in supply chain management is the use of connected physical objects that automatically collect and share data across transportation and inventory workflows. In practice, that can include GPS units, RFID tags, and barcode systems that track shipments, monitor product conditions, and capture inventory data in real time. The main value is better visibility, less manual work, and faster decisions.
How does IoT improve shipment visibility in the supply chain?
IoT improves shipment visibility by giving managers real-time data on where a load is, what conditions it is facing, and whether something is going wrong in transit. Cloud-based GPS, RFID, and bar code technologies can track both the vehicle and the product itself. That makes it easier to spot route delays, traffic issues, or temperature changes before they hurt service or product quality.
How can IoT help reduce waste and delays in logistics?
IoT helps reduce waste and delays by capturing data early enough to support proactive decisions instead of reactive fixes. If a route is congested, GPS data can flag the issue before a driver is stuck. If temperature-sensitive freight starts to drift out of range, sensors can alert teams before the product is damaged. That means fewer service failures, less spoilage, and less wasted time.
What technologies are commonly used for IoT in supply chain operations?
The most common technologies highlighted for IoT in supply chain operations are cloud-based GPS, RFID, and barcode systems. These tools automatically capture location and product data without relying on manual checks. Together, they support real-time monitoring of shipments, inventory movement, and item status across the supply chain.
How does IoT improve warehouse and inventory management?
IoT improves warehouse and inventory management by automatically capturing product data and turning it into inventory signals. That helps businesses predict demand, receive replenishment alerts, and avoid both excess stock and back orders. It also supports better warehouse layout decisions by showing which items are ordered most often and which products are frequently purchased together.
Why is real-time data important in an IoT supply chain?
Real-time data is important in an IoT supply chain because it lets teams act before a small issue becomes a bigger problem. Live updates from GPS, sensors, RFID, and barcodes help managers monitor freight status, adjust routes, and protect sensitive products. It also improves coordination across the supply chain because everyone can work from the same current information.
What business problems does IoT solve in supply chain management?
IoT helps solve visibility gaps, manual data collection, inventory imbalances, and warehouse inefficiency in supply chain management. By automatically collecting shipment and inventory data, businesses can better control transit conditions, reduce stockouts and overstock, and make smarter storage decisions. The result is a more efficient operation and a better customer experience.
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